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Oil & Gas

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Principles of Oil & Gas Manufacturing

At our core, we specialize in providing comprehensive EPC (Engineering, Procurement, and Construction) services across the oil and gas industry. We provide end-to-end solutions from exploration, production, transportation, refining, to distribution, offering high-quality, sustainable, and efficient solutions..

  • Safety & Compliance : Adhering to global and local safety regulations, including OSHA, API, ASME, ISO, and HSE (Health, Safety, and Environment) standards to ensure the safety of both personnel and assets.
  • Operational Excellence : Utilizing lean manufacturing principles and continuous improvement practices to maximize operational efficiency, reduce downtime, and ensure cost-effective project delivery.
  • Sustainability & Innovation : Incorporating green technologies into oil and gas operations, such as carbon capture, emission reduction technologies, and energy-efficient practices to minimize environmental impact.
  • Advanced Technology Integration : Industry 4.0 integration, including smart manufacturing, AI-based predictive analytics, and IoT-based real-time monitoring to enhance the efficiency of oil and gas production, monitoring, and maintenance operations.

Key Operations in Oil & Gas Manufacturing

At our core, With expertise in Greenfield and Brownfield projects, we ensure all facts of oil and gas manufacturing, pipeline solutions, and infrastructure development are executed to the highest standards.

Exploration & Drilling Equipment Manufacturing

Production Facility Design & Fabrication

Pipeline Manufacturing & Installation

Refining & Storage

Inspection & Quality Control

A. Upstream (Exploration & Production)

Key Operations:
  • Drilling Equipment : Manufacturing rigs, BOPs, and drill pipes.
  • Production Platforms : Fabricating fixed platforms, FPSOs, and offshore structures.
Segments:
  • Offshore Platforms : Specialized steel and aluminum platforms for deepwater and shallow water production.
  • Drilling Systems : Advanced rotary steerable systems, downhole tools, and high-pressure/high-temperature (HPHT) equipment.

B. Midstream (Transportation & Storage)

Key Operations:
  • Pipeline : Fabrication of subsea pipelines, LNG pipelines, high-pressure gas pipelines, and storage tanks.
  • Pumping Stations : Manufacturing gas compression units and oil transfer systems.
Segments:
  • Oil & Gas Pipelines : High-strength, API 5L X70 steel pipes for oil and gas transmission.
  • LNG Storage Tanks : Cryogenic storage tanks designed for safe and efficient LNG storage.

C. Downstream (Refining & Distribution)

Key Operations:
  • Refinery Equipment : Fabricating distillation columns, heat exchangers, separators, and pressure vessels.
  • Fuel Storage : Manufacturing and supplying crude oil storage tanks and petroleum distribution systems.
Segments:
  • Refinery Equipment : Components like refinery columns, crude distillation units, and heat exchangers that can handle temperatures exceeding 1,200°F.
  • Fuel Distribution Systems : Fuel dispensers, metering systems, and bulk storage systems for petroleum products.

Greenfield Project Execution in Oil & Gas Manufacturing

With expertise in Greenfield and Brownfield projects, we ensure all facets of oil and gas manufacturing, pipeline solutions, and infrastructure development are executed to the highest standards.

  • Site selection based on logistics, raw material availability, environmental impact assessments, and regulatory approvals.
  • Cost-benefit analysis and risk assessments to ensure the project is financially viable and environmentally sustainable.

  • Refinery Design: Designing distillation units, crude processing plants, and petrochemical complexes.
  • Offshore Platform Design: Custom FPSO, platform design, and subsea installations for deepwater and ultra-deepwater environments.
  • Pipelines: Designing seamless and welded pipelines for offshore and onshore transportation.

  • Adhering to OSHA, API, ISO, and HSE standards for safety and quality management.
  • Installation of air filtration, noise control, and emission reduction technologies to ensure minimal environmental impact.

  • Procurement of materials like API 6A valves, subsea tree systems, and high-strength steel for offshore platforms.
  • Installation of SCADA systems, IoT-based real-time monitoring, and predictive maintenance systems.

  • Equipment validation, process qualification, and safety training for plant and field operations.
  • Final product testing for quality assurance, including hydrostatic pressure testing for pipelines and non-destructive testing (NDT) for offshore equipment.

Oil & Gas Manufacturing Processes

  • Ironmaking & Steel Refining : High-tensile steel production using Electric Arc Furnaces (EAF) and Ladle Metallurgy for high-performance alloys.
  • Steel Refining & Alloying : Electric arc furnace (EAF), ladle metallurgy.
  • Welding : Robotic welding systems for pipe manufacturing and offshore rig assembly.
  • Seamless Pipe Production : Rotary piercing and elongation techniques for seamless steel pipes.
  • Welded Pipe Production : ERW and SAW welding techniques for manufacturing pipelines.
  • Testing : Hydrostatic testing, ultrasonic inspection, and magnetic particle testing to ensure pipeline integrity.
  • Distillation & Cracking : Fractional distillation and catalytic cracking for converting crude oil into refined products.
  • Hydrocracking & Hydrotreating : Hydrocracking and hydrotreating processes to produce high-quality diesel, gasoline, and petrochemical by products.
  • Petrochemical Manufacturing : Manufacturing products like plastics, fertilizers, and synthetic rubber through petrochemical processes.

ADVANCED INSTALLATION & MECHANISM

Automated welding systems ensure high-precision, defect-free joints for subsea pipelines and offshore platforms

Robotic Welding
& Automation

Integration of sensors for real-time equipment health monitoring, reducing downtime and maintenance costs

IoT-Based Monitoring
& Predictive Maintenance

Carbon capture, waste heat recovery, and integration of clean energy technologies to minimize the carbon footprint of oil and gas projects

Energy Recovery
& Emission Control

Optimized logistics for material handling and transportation, including automated conveyor systems, smart inventory management, and heavy-duty cranes.

Heavy Material Handling & Logistics

WHO WE ARE

We have all your micro planning

At ASTRACORE DYNAMICS PVT LTD , we are committed to delivering comprehensive EPC solutions in the oil and gas sector, offering world-class manufacturing, project execution, and asset management services. With cutting-edge technologies and expertise in Greenfield and Brownfield projects, we ensure sustainable, cost-effective, and innovative solutions for every project.

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HAPPY USERS AROUND WORLD

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PROJECTS ALREADY DONE

OUR SERVICES

Astracore Dynamics Pvt. Ltd. is a company based out In India, with dedicated employees and as of now two offices spread across Pan India.

  • Turnkey Oil & Gas Projects (Upstream, Midstream, Downstream).
  • High-Pressure Pipeline Manufacturing.
  • Robotic Welding & Automated Fabrication.
  • Offshore & Onshore Facility Design and Execution.
  • IoT-Based Monitoring & Predictive Maintenance.
  • Regulatory Compliance (API, ASME, ISO, OSHA).
  • Energy Efficiency & Carbon Reduction Initiatives.

WHY CHOOSE US?

Astracore Dynamics Pvt. Ltd. is a company based out In India, with dedicated employees and as of now two offices spread across Pan India.

  • Decades of experience in oil and gas EPC execution.
  • Expertise in both Greenfield and Brownfield projects.
  • Cutting-edge automation, predictive analytics, and Industry 4.0 technologies.
  • Proven safety record with a commitment to quality and sustainability.
  • Global reach with local expertise, ensuring on-time and within-budget delivery.