Pharmaceutical Segments with Manufacturing & Project Execution

We offer specialized solutions for the pharmaceutical industry across all critical segments, from cleanroom-compatible steel structures to high-purity pipeline systems. Our project execution follows stringent quality standards, industry regulations, and validation protocols.

A. API (Active Pharmaceutical Ingredient) Plants

Manufacturing:

• Stainless Steel (SS316L) and Carbon Steel pipelines for solvent, chemical, and utility lines
• Fabrication of structural steel platforms, mezzanines, and process equipment supports.
• Chemical-resistant linings and coatings as per plant requirement

️ Project Execution:

• Detailed P&ID-based piping layout and route mapping
• Utility & process piping (chilled water, steam, DM water)
• Installation of reaction vessels and interconnecting pipelines
• QA/QC with hydro/pneumatic testing and validation documentation (DQ/IQ/OQ)

B. Formulation & OSD (Oral Solid Dosage) Plants

Manufacturing:

• Orbital welding and electropolished SS pipelines for purified water, WFI, and clean steam
• Modular fabrication of skids, valve clusters, and process piping headers
• Structural fabrication for cleanroom walls, false ceilings, and HVAC frames

Project Execution:

• Installation inside cleanroom environments (Class A to D)
• Coordination with HVAC, electrical & automation systems
• Final validation with pressure drop testing, flushing, passivation, and commissioning

C. Cleanroom & Sterile Manufacturing Facilities

Manufacturing:

• ASME BPE-compliant piping systems
• Fabrication of SS utility piping with high-finish surface roughness (Ra < 0.4 µm)
• Structural works for cleanroom partitions and laminar airflow systems

Project Execution::

• ISO-classified area execution with hygienic installation protocols
• Seamless integration with CIP/SIP systems
• Documented validation: IQ/OQ/PQ protocols and traceability matrix

D. Utility & Process Piping Systems

Manufacturing:

• Steam, condensate, compressed air, nitrogen, chilled & hot water pipelines
• SS and MS pipelines with thermal insulation and aluminum jacketing
• Skid-based utility systems

Project Execution:

• Route planning to minimize cross-contamination
• Integration with process and BMS/SCADA systems
• • Functional testing and calibration during handover

E. Fire Safety & Utility Blocks

Manufacturing:

• GI/MS piping for fire hydrants and sprinkler systems
• Fabrication of pump skids and header assemblies
• Coating for corrosion and fire resistance

Project Execution::

• Coordination with civil and electrical teams for trenching and routing
• Testing via hydrostatic pressure, flow rate validation
• Fireproofing of steel structures in accordance with safety standards

f. Biotech & Fermentation Facilities

Manufacturing:

• High-purity SS piping with orbital welds and automated polishing
• Bioprocess skids and modular process units
• Fabricated SS supports, drains, and loop designs

Project Execution:

• Precision layout of process routes, sterile barriers, and isolation zones
• Online documentation & FAT/SAT coordination
• Passivation, TOC testing, and bioburden validation before handover